Home/Products

Six product lines

Compounds and process windows are managed per application: infant mouth-contact parts are judged on safety and hand-feel, medical components on system and traceability, industrial seals on weathering and dimensional stability.

01
Infant grade · mouth-contact material

Infant feeding products

Bottle overmolding, silicone bowls, training cups, teethers and nipples. Our strength is silicone-over-PP and over-PPSU bottle bonding: a 360° overmold separates the plastic from the contents, and the structure is engineered to be leak-tight and drop-resistant. BPA-free, with softness and rebound tuned to a baby's feeding action.

Bottle overmoldingSilicone bowlsTraining cupsTeethersNipplesSoft spoons
02
Medical grade · under ISO 13485

Medical silicone components

Medical seals, catheter and respiratory silicone components, covering silicone parts for medical, rehabilitation, nursing, protective and assisted-reproduction devices. Production runs inside a Class 100,000 cleanroom with batch traceability, and parts are compatible with common sterilization methods.

Catheter connectorsRespiratory masksMedical stoppersNursing componentsART device parts
03
Overmolding · core process moat

Silicone overmolded parts

Overmolding onto PPSU, PA and PC is our mature, high-volume process; stainless steel and metal inserts are delivered just as reliably. The engineering problem is always the same: bond strength between dissimilar materials, fatigue resistance and cosmetic consistency — no delamination, no flash. PP + silicone is harder still: its heat deflection temperature sits just under LSR's cure temperature and the interface resists bonding, so very few plants in China can hold it at volume. It is our core moat — the recipe took 18 months and dozens of rejected material combinations to freeze, and these parts are validated through 70 cycles of 5-minute boiling plus cooling, the duty an infant product actually sees.

PP overmoldingPPSU overmoldingPA overmoldingPC overmoldingStainless overmoldingMetal overmoldingOvermolded toothbrush
04
Sealing · industrial and automotive

Silicone seals

Metal-bonded seals, wiring-harness boots, O-rings and custom sealing geometries. Silicone's temperature range and aging resistance make these parts outlast general-purpose rubber outdoors, in engine bays and in humid environments; dimensional stability is held by tooling and cure parameters together.

Harness boot sealsMetal-bonded sealsO-ringsCustom profile sealsWaterproof parts
05
Precision · optical and thin-wall

Silicone lenses & precision parts

Silicone lenses, optical-grade precision components and thin-wall parts. The value of a silicone lens is impact resistance, flexibility and design freedom; the difficulty is transmission consistency and internal stress control. We run 2.5D optical measurement and VOC testing so dimensions and appearance stay traceable.

Silicone lensesOptical componentsThin-wall partsDive masks / eyewear casesElectronic silicone parts
06
Engineering · tooling in-house

LSR tooling

Design and manufacture of solid and liquid silicone molds, plus plastic molds. Before cutting steel we run a DFM review: parting line, venting, cold-runner layout, cavitation and ejection — these are the variables that decide yield. Because the tool is built in-house, we control the pace of modification and trial shots instead of waiting on an outside supplier.

DFM analysisCold runnerMulti-cavityOvermold toolingTrial-run report
PROCESS MOAT
PP + silicone: from trial shot to volume

PP is a low-surface-energy, non-polar semi-crystalline plastic. Chemically it has almost nothing in common with silicone — and the harder constraint is thermal: PP's heat deflection temperature (roughly 90–105°C) sits right under LSR's cure temperature (above 120°C), leaving only a narrow slot to work in. Plenty of plants can produce a sample; very few can hold it in volume, month after month — which is why customers bring their PP projects to us. PPSU, PA and PC overmolding, by contrast, have long been routine production here.

Mature at volume PPSU / PA / PC · stainless steel · metal inserts Rare at volume PP + silicone
18monthsFrom material screening to a frozen process recipe
DozensSubstrate–silicone combinations screened, one by one
70×5-minute boils with cooling in between, cycled
Why it fails
Low surface energy and no polarity, so silicone has nothing to grab. PP holds its shape only up to 90–105°C while LSR needs above 120°C to cure: too cool leaves it under-cured, hot enough creeps the substrate out of tolerance. The window is razor thin — and infant sterilization duty (100°C boiling water) sits right on that edge.
Three matches
The compound's hardness and shrinkage have to suit the PP, the substrate grade has to be locked, and the primer system has to be both compatible with the silicone and hydrolysis-resistant. Get any one wrong and the lot fails — usually after tens of boils, not on day one.
How we prove it
We do not ship on initial adhesion. Parts are cycled through 70 boils of 5 minutes plus cooling; no delamination, blistering or separation is the pass criterion.
From zero to a fixed recipe, this process took us 18 months: dozens of substrate–silicone combinations screened one by one, multiple rounds of process fitting and testing, repeated tooling and line trials — before the recipe could be frozen. The specific grades and primer system belong to our process file and are not published here; the criteria and the test method, we are glad to explain in full. Read the process article → If your product is stuck at the PP bonding step, send us the drawing or a sample and we will assess feasibility on the existing line.
MATCH BY INDUSTRY

Find the right route by industry

The same silicone part has completely different material and validation requirements in infant, medical, automotive and electronics applications.

Infant feeding

Mouth-contact safety first

Material grade, softness, overmold isolation and leak-tight structure are the four control points. PP and PPSU bottle overmolding is our main category.

Bottle overmoldingTeethers
Medical devices

System and traceability first

ISO 13485 system, cleanroom, batch records and sterilization compatibility. Compliance comes before cost discussion.

SealsCatheter parts
Industrial & automotive

Durability and dimensional stability

Temperature, oil and aging resistance, combined with metal overmolding to solve assembly and sealing in one part.

Harness bootsMetal overmolding
Consumer electronics

Thin-wall and optical

Thin-wall precision molding, optical-grade clarity and cosmetic consistency for lenses, keys and waterproof structures.

Silicone lensesWaterproof parts

Not sure whether your part can be molded?

Send 2D / 3D files or a sample. We run the DFM review first, then talk about quoting and prototyping — the review is free.

Contact us